Sharp AL-2050CS Digital Multifunctional System Operation Instrukcja Obsługi

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Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SERVICE MANUAL
CONTENTS
SHARP CORPORATION
CODE: 00ZAL2040CS2E
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-2030
AL-2040CS
MODEL AL-2050CS
AL-2050CS
[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
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1 2 3 4 5 6 ... 171 172

Podsumowanie treści

Strona 1 - AL-2050CS

Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts withspecified ones for maintaining the safet

Strona 2 - VARNING !

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 47. SPF (AL-2030/2040CS)8. RSPF (AL-2050CS)[Conditions] Speed with tray 1, normal size, paper size of 8.

Strona 3

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1226 07 Machine conditions check [Function]When this simulation is executed, the current mach

Strona 4 - CONTENTS

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1326 42 Transfer ON timing control setup[Function][Operation] (AL-2050CS only)Main codeSub co

Strona 5

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1426 43 Side void setup [Function]When this simulation is executed, the currently set code of

Strona 6 - [1] GENERAL

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1541 06 OC cover float detection level adjustment[Function]When this simulation is executed,

Strona 7 - [2] SPECIFICATIONS

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1643 01 Fusing temperature setting (Normal copy)[Function]Used to set the fusing temperature

Strona 8 - 3. Copy performance

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1743 05 Fusing temperature setup in duplex copy (AL-2040CS/2050CS only)[Function]In the case

Strona 9 - 6. Scan function

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1846 01 Copy density adjustment (300dpi)[Function]Copy density is set for each mode.When this

Strona 10 - 8. RSPF (AL-2050CS)

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1946 18 Image contrast adjustment (300dpi)[Function]Contrast is set for each mode.When this s

Strona 11 - [3] CONSUMABLE PARTS

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2046 20 SPF/RSPF exposure correction[Function]Used to adjust the exposure correction amount i

Strona 12 - Production control

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2146 31 Image sharpness adjustment[Function]Used to adjust sharpening/blurring of image in ea

Strona 13 - 2. Internal

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 1[3] CONSUMABLE PARTS1. Supply system tableA. SEC/SECL (AL-2030/2040CS/2050CS)B. Brazil (AL-2030/2040CS

Strona 14 - 3. Operation panel

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2248 01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification

Strona 15 - B. AL-2050CS

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2349 01 Flash ROM program writing mode[Function]When this simulation is executed, "d&quo

Strona 16

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2450 01 Lead edge image position [Function]Used to adjust the copy image position and the lea

Strona 17 - 4. Motors and solenoids

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2550 06 Copy lead edge position adjustment (SPF/RSPF)[Function]Used to adjust the SPF/RSPF co

Strona 18

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2650 12 Document off-center adjustment[Function]Used to adjust document scan off-center adjus

Strona 19 - 5. Sensors and switches

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2750 19 Duplex copy rear edge void adjustment (AL-2040CS/2050CS only)[Function]Used to adjust

Strona 20

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2853 08 SPF/RSPF scan position automatic adjustment[Function]Place a A4 paper (white chart) s

Strona 21 - 6. PWB unit

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 2963 02 Black level automatic correction[Function]Used to acquire the black level target valu

Strona 22

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 305. Trouble codesA. Trouble codes list B. Details of trouble codes64 01 Self print [Function

Strona 23 - 7. Cross sectional view

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 31E1 82 Content IMC communication interface error (Overrun)Detail An overrun error occurs in

Strona 24

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 23. Production control number (lot No.) identification<Developing cartridge>∗ Destination<Drum

Strona 25 - 2. Cautions on handling

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 32H3 00 Content Heat roller high temperature detectionDetail The fusing temperature exceeds 2

Strona 26 - 4. Unpacking

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 33L4 01 Content Main motor lock detectionDetail When the main motor encoder pulse is not dete

Strona 27 - Paper guide (A)

AL-2030/2040CS/2050CS USER PROGRAM 11 - 1[11] USER PROGRAMThe conditions of factory setting can be changed according to theuse conditions.1. Funct

Strona 28 - B. Installing the software

AL-2030/2040CS/2050CS USER PROGRAM 11 - 2∗ Factory default settings are indicated with an asterisk (*).5) Press the start ( ) key. The right-hand

Strona 29

AL-2030/2040CS/2050CS USER PROGRAM 11 - 311 2-SIDED COPY MODE1: HI-SPEED2: NORMAL• If the memory fills up when two-sided copying is performed, &qu

Strona 30 - (AL-2030/2040CS) (AL-2050CS)

AL-2030/2040CS/2050CS USER PROGRAM 11 - 4B. Print mode* The scanning speed increases when the USB 2.0 mode is set to "HI-SPEED", however

Strona 31

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 1[12] ELECTRICAL SECTION1. Block diagramA. Overall block diagram(1) AL-2030/2040CSCarriage UnitCCD P

Strona 32 - (AL-2040CS/2050CS)

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 2(2) AL-2050CSCarriage Unit12V12V Reg A5V 3.3VSPF MotorRG 8bits (MSB/LSB)BFAX Model OnlyAR-FX135VSpe

Strona 33 - (AL-2040CS/2050CS only)

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 32. Actual wiring diagramA. AL-2030(1) MCU PWB (1/2)DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QS

Strona 34 - 11. Moving

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 4(2) SPF unit (2/2)CN24DHAI-0532QSP1B12B-PH-K-S24VSPFMT 124VSPFMT2SPMT_03SPMT_24SPMT_15SPMT_36SPID7D

Strona 35 - C. Attachment method

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES1. Appearance2. Internal1 Document gla

Strona 36 - 20mm - 25mm

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 5B. AL-2040CS(1) MCU PWB (1/2)DHAI-0519QSPZ DHAI-0287QSZZCN22CN2 DHAI-0513QSPZ CN304 CN303DHAI-0270Q

Strona 37 - Stick the

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 6(2) SPF unit (2/2)CN24DHAI-0532QSP1B12B-PH-K-S24VSPFMT124VSPFMT2SPMT_03SPMT_24SPMT_15SPMT_36SPID7DG

Strona 38

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 7C. AL-2050CS(1) MCU PWB (1/2)DHAI-0519QSPZ DHAI-0287QSZZ CN11 CN3 DHAI-0517QSPZ CN302 CN303 DHAI-02

Strona 39 - [6] COPY PROCESS

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 8(2) RSPF section (2/2)CN30 DHAI-0533QSPZ DHAI-0541QSPZDHAI-0540QSPZDHAI-0539QSPZB24B-PNDZS-1/BCOMBB

Strona 40 - 3. Actual print process

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 9D. AL-2040CS/2050CS(1) 2nd cassette unit (1/2)(2) NIC PWB (2/2)3. Signal name listSignal name Name

Strona 41 - About DC 5.2kV

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 10/LDEN Laser Laser circuit control signal LSU SHOLD Laser Laser APC signal LSU /SYNC Lase

Strona 42 - Semiconductor laser

AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 11DVSEL Developing tank detection Developing section TCS Toner sensor Toner quantity detectio

Strona 43 - [7] OPERATIONAL DESCRIPTIONS

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 1[13] CIRCUIT DIAGRAM1. MCU PWB (AL-2030/2040CS)5544332211D DC CB BA A(SIN2)/STBY/CS3#DMT3D2ARB_INT(SPPD

Strona 44 - 2. Scanner section

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 2PFCLKINPFCLKOUT/INREQSYNC#AFE_DB0AFE_DB7AFE_DB4AFE_DB5AFE_DB6AFE_DB1AFE_DB2AFE_DB3/OUTACK/PCLPRO/FAXPRO

Strona 45 - 4. Fuser section

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 3D6/HWRRAMDB14D7A17A4RAMDB5A8MAD9/HWRMAD1A5A2A7A14MAD6D0D2D8RAMDB9RAMDB13A15A3A2RAMDB3D15MAD8VPPMAD12A8A

Strona 46 - A. General description

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 23. Operation panelA. AL-2030/2040CS*1: Drum cartridge replacementThe useful life

Strona 47

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 4/RESET#VSAMP#CCD_TG#CCD_RS#BSAMP#CCD_CP#CCD_PHI2#CCD_PHI1#ADCLK#PROTECT/RESET#AFE_SDI#AFE_SDIAFE_SDI#AF

Strona 48

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 5/PRPR#PR#VCC3VCC324VVCC3VCC35V12VPGNDINT5V12VPGNDVCC312V12V12V5V24V12V5V VCC324V12VPGND24VPGND5VVCC35VV

Strona 49 - Gear 38T

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 6PGNDPGND5V24VSPFMT24VDupMTPGNDPGND24VPGNDPGND24VSCMTPGNDPGNDPGNDPGND24VSCMTPGND5V24VDupMT5V5VPGND PGND5

Strona 50 - C. Operational descriptions

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 7VCC35VINT5VPGNDVCC3EN5VVCC35VPGND12V5V24VVCC3INT24VINT24V5V5V5V5VPGND5VVCC3(PD2) (4)DVSEL(12)(DRST) (4)

Strona 51 - (AL-2050CS only)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 8KEYIN2#KEYIN1#KEYIN2#KEYIN1#EN5V24VINT24VPGND5VINT5VPGND5V5VEN5VPGNDHLOUT (5)/PR(5)/MC (5)/BIAS(5) /TC

Strona 52 - 9. Shifter (AL-2050CS only)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 924VPGND5V5V24VPGND5V24V24VSPFMT24V5V5V5VVCC35VPGND24VINT24VPGND24VDupMT24VPGND24V5V24VPGNDINT5V5V/VFMCN

Strona 53 - Lock pawl front

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 10AFE_DB#0AFE_DB#6AFE_DB#6VCLAFE_DB#4AFE_DB#0AFE_DB#7AFE_DB#3VCLAFE_DB#7AFE_DB#5AFE_DB#1VCLAFE_DB#4AFE_D

Strona 54 - Protrusion

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 11VCC3VCC3VPOUT(2)VMOUT(2)USB_IN(4)OEN(2)VPIN(2)VMIN(2)RCV(2)SUSPEND(2)(D_CONT)(4)F.GC217N.M.L7BLM18BB12

Strona 55 - 3. Optical section

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 12EN5VEN5VVCC324V EN5V24VPGND/ASIC_RST(1,2,4)(CRUMSCL)CRUMSCL(1)(CRUMSDTA)CRUMSDTA(1)(CRUMSCL)TCS(7)DVSE

Strona 56

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 13/STBPARAD7PARAD6/INIT/ACKBUSY/FAULTPARAD1SLCTPARAD2PARAD3/REVPARAD4/SLCTINPARAD5/AUTOFDPEPARAD0VCC3 EN

Strona 57 - 4. Fusing section

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3ONLINE indicatorThe ONLINE key is pressed and on line and off line arechanged.Po

Strona 58 - Heater lamp

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 142. OPERATION PWB (AL-2030/2040CS)DRSTD-GNDONLSELIN1D-GNDKIN1SELIN3OP-STBKIN25VDRSTPSWSELIN2OP-CLKOP-DA

Strona 59

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 153. MCU PWB (AL-2050CS)AABBCCDDEE4 43 32 21 1CPUCLK(FW)/LWR#/CS0#/CS2#CPU_SYNC/CS1#SCLCCD_TGSDAARB_INTA

Strona 60 - B. Disassembly procedure

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 16MM_BI2MM_AI0MM_BI1MM_AI2MM_BI0MM_AI1/INIT/SLCTIN/AUTOFD/STBPARAD7PARAD6PARAD5PARAD4PARAD3PARAD2PARAD1P

Strona 61

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 17RSV_OUT16D8D14RSV_OUT17D13RSV_IN2D9D10RSV_IN1D12D15D11A3A0A4A1A2LCDELCDRS/ES_CRDYRSV_OUT12RSV_OUT13RSV

Strona 62

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 18RAMDB0RAMDB9RAMDB10RAMDB11RAMDB12RAMDB13RAMDB14RAMDB15RAMDB7 RAMDB8RAMDB3RAMDB1RAMDB5RAMDB6RAMDB2RAMDB

Strona 63 - AL-2030 only

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 19/RESET#/RESET#AFE_SDI#AFE_SEN#CCD_TG#VSAMP#CCD_RS#CCD_PHI1#CCD_CP#ADCLK#CCD_PHI2#VSAMP#CCD_TG#CCD_RS#B

Strona 64

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 20PR#/PRPR#PGND24VPGND24VPGND5VVCC312VPGNDVCC324VPGND24VINT5V24V5VVCC3VCC35VVCC312VVCC3VCC3VCC3VCC312VVC

Strona 65 - PS semi-circuler

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 21PGND PGNDPGND5V24VSCMT5V5V5VPGNDPGNDPGNDPGNDPGND PGNDPGNDPGNDPGND24VSFTMT24VDupMTPGND24VSPFMTPGND5VPGN

Strona 66

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 225V5V5VVCC324VPGNDINT24VINT5VEN5VVCC35V5VVCC35V VCC312VVCC3VCC35VINT24VPGNDPGNDVCC3VCC3SRJD(11)POD(12)P

Strona 67 - Back Wire treatment

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 23_SDRAM_CLKSDRAM_DATA0SDRAM_DATA5_SDRAM_DQMA0_SDRAM_CKEROM_CS_LSDRAM_DQMA1SDRAM_DATA11_SDRAM_DQMB1SDRAM

Strona 68 - 7. Rear frame section

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 49 Tray location indicatorIndicates the selected paper tray. The indicator blinks

Strona 69

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 24PB_NOEPB_ADDR0PB_ADDR5PB_ADDR1PB_ADDR2PB_ADDR3PB_DATA1PB_DATA0PB_DATA0PB_DATA4PB_DATA4PB_DATA3PB_DATA1

Strona 70 - 10. Reverse roller section

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 255VEN5V24VPGND PGNDINT24V5VINT5V24V5VEN5VPGNDEN5V 5VVCC35V5V24VSPFMTINT5V5V24VPGND24VSPFMT5V5V24VSPFSOL

Strona 71 - C. Document tray unit

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 26TCK/RESET0OA_TXOA_RXTCK/RESET0OA_TXOA_RXPGNDPGND24V24V24V24V24VSFTMT24VDupMT5V5V5V5VVCC3INT24VPGND24VP

Strona 72 - F. Drive unit

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 27#PB_DATA7#PB_DATA4#PB_DATA6#PB_DATA5PB_NCS1(PB_NAE0)(MDM_IRQ)(PB_NWE)(PB_NOE)MCU_D4MCU_D3MCU_D2MCU_D1M

Strona 73 - G. Shutter solenoid

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 28VCLVCLAFE_DB#0AFE_DB#3AFE_DB#4VCLAFE_DB#6AFE_DB#1AFE_DB#2AFE_DB#5AFE_DB#7AFE_DB6AFE_DB3AFE_DB4AFE_DB7A

Strona 74 - J. PS roller

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 29/STB_I/INIT_I/ACK_OBUSY_O/FAULT_OSLCT_O/REV_O/SLCTIN_I/AUTOFD_IPE_OPARAD7PARAD3PARAD5PARAD4PARAD6PARAD

Strona 75 - M. Lower transport roller

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 30EN5VVCC3EN5VPGNDEN5V24V24V(CRUMSDA)CRUMSDA(1)/ASIC_RST(5)(CRUMSDA)(CRUMSCL)TCS_AN(6)TCS(8)DVSEL(8)CRUM

Strona 76 - A. SPF motor

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 314. OPERATION PWB (AL-2050CS)LCDRS#LCDDB7#LCDDB4#LCDDB6#LCDRS#LCDE#LCDE#LCDDB7#LCDDB4#LCDDB6#LCDDB5#LCD

Strona 77

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 325V5V5VEN5VKEYSC1KEYSC2KEYSC3KEYINSELIN3SELIN2SELIN1PSWF-KEYSC2F-KEYSC3F-KEYSC1F-KEYIN1F-KEYIN2F-KEYIN3

Strona 78 - E. Transport roller

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 33DRSTDRSTLCDDB5LCDDB7LCDDB4LCDDB63.3V 5V 5VENPSLPSWKEYINOP-CLKOP-LATCHOP-DATASELIN1SELIN2KEYSC2KEYSC3LE

Strona 79 - 13. 2nd cassette section

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 54. Motors and solenoidsA. AL-2030/2040CS39284157106No. Part name Control signal

Strona 80 - F. 2nd paper feed roller

LEAD-FREE SOLDERThe PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder

Strona 81 - [9] ADJUSTMENTS

CAUTION FOR BATTERY REPLACEMENT(Danish) ADVARSEL !Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.Udskiftning må kun ske med batteriaf samme

Strona 82 - B. Image position adjustment

COPYRIGHT © 2008 BY SHARP CORPORATIONAll rights reserved.Printed in Japan.No part of this publication may be reproduced,stored in a retrieval system,

Strona 83 - (Manual paper feed)

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6B. AL-2050CS12138142561011739No. Part name Control signal Function / Operation1

Strona 84 - 2. Copy density adjustment

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 75. Sensors and switchesA. AL-2030/2040CS (For the AL-2030, the 2nd cassette is n

Strona 85 - 3. High voltage adjustment

CAUTIONThis laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achievedon the eye’s retina, there is the dan

Strona 86 - 4. Duplex adjustment

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 8B. AL-2050CS13428913125610711No. Name Signal Type Function Output1 Scanner unit

Strona 87 - Table glass

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 96. PWB unitA. AL-2030/2040CS24583679101No. Name Function1 Exposure lamp invertor

Strona 88

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 10B. AL-2050CS15286374109No. Name Function1 Exposure lamp invertor PWB Exposure l

Strona 89 - 3. List of simulations

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 117. Cross sectional viewA. AL-2030/2040CS345891011671213141215 161718No. Part na

Strona 90

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 12B. AL-2050CS201915 16 1718678910111241 25314 13No. Part name Function and opera

Strona 91

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 1[5] UNPACKING AND INSTALLATION1. Copier installationImproper installation may damage the cop

Strona 92

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 24. UnpackingBe sure to hold the handles on both sides of the unit to unpack theunit and carr

Strona 93

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 37. Loading paper1) Raise the handle of the paper tray and pull the paper tray outuntil it st

Strona 94

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 4*1: The machine’s USB connector will transfer data at the speedspecified by the USB 2.0 (Hi-

Strona 95

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 5(AL-2040CS/2050CS)7) To install all of the software, click the "Standard" button a

Strona 96

At the production line, the output powerof the scanner unit is adjusted to 0.18MILLI-WATT PLUS 20 PCTS and ismaintained constant by the operation ofth

Strona 97

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 6Note: A "USB 2.0 Composite Device" installation window mayappear prior to this pro

Strona 98

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 710) Enter the IP address, subnet mask, and default gateway.The settings in the above window

Strona 99

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 8(4) Using the machine as a shared printer (AL-2030)If the machine will be used as a shared p

Strona 100

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 94) For the port to be used, select the machine set as a sharedprinter, and click the "N

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AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 106) Select "Sharp Button Manager O" in "Send to this application".Note:

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AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 11C. Attachment methodTurn the main switch to the "OFF" position and remove the pow

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AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 125) Attach the Optical right hole mylar B at the 2 positions shown inthe diagrams below whic

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AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 138) Bend the edge of the Scanner motor lower mylar and sticktogether.9) Attach the Scanner m

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AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 1412) Attach the Scanner UPG mylar J3 to cover the hole on the rightside of inside of the sca

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AL-2030/2040CS/2050CS COPY PROCESS 6 - 1[6] COPY PROCESS1. Functional diagram(Basic operation cycle)(20 microns thick)Aluminum drum Pigment layer

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CONTENTS[1] GENERAL1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1[2] SPECIFICATIONS1. Basic Specifications. . .

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AL-2030/2040CS/2050CS COPY PROCESS 6 - 22. Outline of print processThis printer is a non-impact printer that uses a semiconductorlaser and electro

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AL-2030/2040CS/2050CS COPY PROCESS 6 - 3Step-3: Developing (DC bias)A bias potential is applied to the MG roller in the two componentmagnetic brus

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AL-2030/2040CS/2050CS COPY PROCESS 6 - 4Step-7: Optical discharge (Semiconductor laser)Before the drum rotation is stopped, the semiconductor lase

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 1[7] OPERATIONAL DESCRIPTIONS1. Outline of operationThe outline of operation is described refer

Strona 112 - (Example)

AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 22. Scanner sectionA. Scanner unitThe scanner unit in the digital copier scans images.It is com

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 33. Laser unitThe image data sent from the MCU (image process circuit) is sentto the LSU (laser

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 4A. General descriptionGeneral block diagram (cross section)Top view(1) Heat rollerA Teflon rol

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 5(1) Cassette paper feed operation1) The figure below shows the positions of the pick-up roller

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 6(2) Manual multi paper feed operation1) Before paper feed operation, the manual paper feed sol

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 7(3) Conditions of occurrence of paper misfeeda. When the power is turned on:PPD or POD is ON w

Strona 118 - 5. Trouble codes

9. Duplex motor section (AL-2040CS/2050CS only) . . . . 8-18A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18B. D

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 8B. Document transport path and basic compositionAL-2030/2040CSAL-2050CSC. Operational descript

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 9AL-2050CSRSPF JAM generation condition1) The SPPD is ON when turning ON the power.2) The SPPD

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AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 10C. Back copyDocument transport:By switchback operation, the document is sent through the uppe

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1[8]DISASSEMBLY AND ASSEMBLYThe disassembly and assembly procedures are described for thefollow

Strona 123 - 4. User programs (AL-2050CS)

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 22) Clean the TC front guide and the TC holder with alcohol.3) Set the charger cleaner to the t

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 32) Remove the screws (4 pcs.), the harness, and the operationpanel unit.3) Remove four screws,

Strona 125 - B. Print mode

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 42) Remove two screws, and remove the earth wire.3) Disconnect the connector.4) Remove the SPF/

Strona 126 - [12] ELECTRICAL SECTION

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 5C. Assembly procedureCCD core1) Insert the CCD-MCU harness into the CCD PWB of the car-riage u

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 64) Remove the screw and remove the U-turn guide.Pressure roller section disassembly5) Remove t

Strona 128 - 2. Actual wiring diagram

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 710) Remove the spring, and remove the lower separation pawls (4pcs.).11) Remove the pressure r

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AL-2030/2040CS/2050CS GENERAL 1 - 1[1] GENERAL1. Major functionsConfigurationsDescriptions of itemsCPM: Copy speed (Copies Per Minute)PPM: Print

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 8C. Assembly procedureFor assembly, reverse the disassembly procedure.5. Tray paper feed/transp

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 97) Remove the PWB insulation mylar and remove the paper trans-port detection sensor (POD).8) R

Strona 132 - C. AL-2050CS

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1011) Remove the pulleys on the both sides and remove the paperexit roller. (AL-2030/2040CS onl

Strona 133 - RSPF UNIT

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1118) Remove five screws and the grounding wire.For the AL-2030, remove the main drive plate an

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1222) Put the lower paper guide unit upside down, remove twoscrews, and remove the shifter moto

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1328) Remove the screw, slide the left cabinet to the left to detach it.Remove each pawl, and r

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1434) Remove the screw and the connector, and remove the PPD1sensor PWB.35) Remove two E-rings

Strona 137 - [13] CIRCUIT DIAGRAM

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 152) Remove the screw and remove the side door detection unit.3) Remove three screws and remove

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 166) Remove the pick-up roller.7) Cut the binding band and remove the multi paper feed solenoid

Strona 139 - FLASH ROM

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 172) Disconnect the connector.3) Remove two screws, and remove the scanner motor.4) Remove two

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AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 1[2] SPECIFICATIONS1. Basic Specifications2. Operation specificationsItemType DesktopCopy system Dry, ele

Strona 141 - Analog Tonner Sensor Buffer

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 188 Power sectionA. ListB. Disassembly procedure1) Disconnect each connector.2) Remove the scre

Strona 142 - Tonner Motor Driver

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1911. RSPF section (AL-2050CS only)A. Front cabinet, rear cabinet(1) Open the upper door unit.(

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 20(2) Paper exit roller removal1) Remove the E-ring.2) Slide the bearing.3) Remove the paper ex

Strona 144 - To Power unit

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 21G. Shutter solenoid(1) Shutter solenoid unit removal1) Remove the harness from the edge saddl

Strona 145 - For AL2040 Model Only

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 22(4) Pickup roller removal1) Disengage one pawl.2) Remove the pickup drive gear from the picku

Strona 146 - Copy Lamp Inverter

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 23(3) Scan plate removal1) Remove the scan plate.(4) PS roller removal1) Remove the PS roller.K

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 24(2) Lower transport roller removal1) Remove the E-ring.2) Remove the gear.3) Remove the beari

Strona 148 - To DV Unit

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 251) Remove the screw, and remove the harness.2) Remove three screws.3) Disengage the pawl (4 p

Strona 149 - To NIC PWB

AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 261) Remove the pick-up roller.2) Remove the gear.C. Paper exit roller1) Remove four gears.2) R

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 2713. 2nd cassette section (AL-2040CS/2050CS only)Paper feed unit removal1) Remove the screw.2)

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AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 23. Copy performance*1: The first-copy time is measured after the power save indicator turns off followin

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AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 28B. Cassette detection switch1) Remove the pawl.2) Remove the cassette detection switch.3) Rem

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 1[9] ADJUSTMENTS1. Optical sectionA. Copy magnification ratio adjustmentThe copy magnification ratio must be

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 2c. Adjustment procedure1) Set the scale on the document table as shown below. (Use along scale for precise

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 3(AL-2050CS)To select the adjustment mode with SIM 50-01, use the [ ] [ ]key.The relationship between the ad

Strona 156 - LCD Contrast Buffer

AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 44) If the measurement value is out of the specified range, changethe set value and repeat the adjustment pr

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 5E. Copy density adjustment procedureUse SIM 46-1 to set the copy density for each copy mode.For selection o

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 6B. DV bias checkProcedures1) Set the digital multi meter range to DC500V.2) Set the positive side of the te

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 72)Print start position (Duplex back surface) (SPF/RSPF) 50-19(PHOTO)The size (length) of a document read fr

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AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 86. SPF/RSPF mode sub scanning direction magnification ratio adjustmentNote: Before performing this adjustme

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1[10] SIMULATION, TROUBLE CODES1. Entering the simulation modeTo enter the serviceman simulat

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AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 34. GDI Printer (AL-2030/2040CS)*1: Engine Resolution*2: By running change5. SPLC printer (AL-2050CS only

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 24. Descriptions of various simulations Sim No.Sub codeOperation26 02 SPF/RSPF setup03 Second

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 31 06 Aging of mirror scanning [Function]When [ENTER]/[START] key is pressed, the mirror base

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 43 03 Shifter operation check (AL-2050CS only)[Function]The shifter is moved back and forth i

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 56 01 Paper feed solenoid ON [Function]When [ENTER]/[START] key is pressed, the selected pape

Strona 167 - 4. OPERATION PWB (AL-2050CS)

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 67 08 Shift to copy with the warm-up display[Function]Enter the simulation code, and warm-up

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AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 79 04 Duplex motor rotation speed adjustment (AL-2040CS/2050CS only)[Function]When this simul

Strona 169 - To FAX Key PWB

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 822 08 SPF/RSPF counter display [Function]The SPF/RSPF counter is displayed.[Operation]12 Dru

Strona 170 - LEAD-FREE SOLDER

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 922 19 Scanner mode counter display (AL-2040CS/2050CS only)[Function]The scanner mode counter

Strona 171 - CAUTION FOR BATTERY DISPOSAL

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1024 08 Copy counter clear [Function]When [ENTER]/[START] key is pressed, the copy counter va

Strona 172 - Trademark acknowledgements

AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1125 10 Polygon motor ON [Function]When [ENTER]/[START] key is pressed, the Bios is called to

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